A distribution boxes is an essential device that safely and efficiently distributes electrical power to different areas within a building or facility. It is commonly used in homes, businesses, and industrial settings to control and protect electrical circuits.

What is the distribution box?

A distribution box—often referred to as a distribution panel or board—is a cabinet that houses electrical parts responsible for delivering electricity to various circuits in a system. This cabinet acts as the central hub for managing and directing power throughout a building.

Inside, you will typically find switches, fuses, or circuit breakers, each helping to control and protect the flow of electricity. These components ensure that electrical supply is divided safely and efficiently to different areas or devices within the structure.

Distribution boxes can be found in a range of sizes and shapes, designed to match the complexity and power needs of the building. Common installation spots include electric rooms, basements, and corridors, making them accessible for maintenance and troubleshooting.

What is the function of a distribution boxes?

A distribution box serves a primary role in directing electrical current from the main power source to different circuits throughout a building. Beyond simple power distribution, these units provide essential safety measures that protect against electrical hazards like short circuits and power overloads.

Most distribution boxes contain circuit breakers or fuses that function as protective barriers for the connected wiring and electrical devices. These safety components monitor the electrical flow continuously.

When electrical problems occur—such as short circuits or excessive power draw—the circuit breakers automatically disconnect the power supply. This immediate response helps prevent damage to the electrical system and reduces the risk of electrical fires.

This protective function makes distribution boxes a critical safety component in any electrical installation, ensuring both equipment protection and user safety.

Distribution-boxes-working

Structure of a distribution boxes

The distribution box is built to deliver electricity safely and efficiently throughout a building. Its main parts include:

  • Enclosure: This is the outer shell, usually made from plastic or metal, that protects the internal components and keeps users safe.
  • Busbars: These are solid strips of copper or aluminum that transfer electricity from the main source to the individual circuits inside the box.
  • Circuit Breakers or Fuses: These safety devices automatically stop the flow of electricity during faults or overloads. Fuses melt when too much current passes through, while circuit breakers switch off the flow to prevent damage.
  • Terminals: These are connection points where wires are attached, ensuring secure and proper wiring.
  • Switches and Indicators: Some distribution boxes include switches for controlling circuits and indicator lights (like LEDs) to show the status of the electrical connections.

All these components are arranged in an orderly way to ensure electricity is distributed safely and the system is protected from electrical hazards.

Common types of distribution boxes

Distribution boxes come in several types, which can be grouped by installation method, material, and function.

By Installation Position:

  • Open Installation: These boxes are fixed on the surface of walls or panels. They are easy to access and maintain, but the wiring remains visible.
  • Concealed Installation: These boxes are set inside the wall, making them less noticeable and giving a cleaner look. However, they are more difficult to reach for repairs or maintenance.

By Material:

  • Metal Distribution Boxes: Made from steel or aluminum, these are used in places that require higher safety standards, such as fire-resistant buildings.
  • Plastic Distribution Boxes: Constructed from materials like PVC or polycarbonate, these boxes are light and resist corrosion, making them suitable for areas with lower electrical demands.

By Function:

  • Distribution Box: The standard type, used to distribute electricity from the main supply to different circuits within a building. It contains protective devices like fuses or breakers.
  • Control Box: A specialized version designed to control electrical equipment or systems. It often includes switches, controllers, and monitoring instruments.

Each type serves a specific purpose and is chosen based on the needs of the building and its electrical system.

The difference between the distribution box, junction box, and terminal box

FeatureDistribution BoxJunction BoxTerminal Box
Primary FunctionDistributes power to multiple circuitsHouses wire connections; does not distribute powerConnects wires to devices or systems
Main PurposeManages and protects circuits within a closed systemSafely joins electrical wiresProvides a point for connecting terminals
Common ComponentsCircuit breakers, fuses, busbars, terminalsWires, connectors, splicesElectrical terminals or connectors
Safety FeaturesHas overload protection (breakers/fuses)No overload protection; for wire connectionsNo overload protection, but ensures secure connections
SizeLarger, varies with circuit numberSmall, designed for wire junctionsSmall, houses only terminals
Installation LocationMain panels or distribution areasWhere wires need joining throughout a systemNear equipment to connect wires

FAQ

How often should a distribution box be inspected?

It’s advisable to have your distribution box checked once a year. Additional inspections should be done if you encounter major electrical issues. Regular checks help maintain safety and proper operation.

Can I install a distribution box myself?

Installation should be done by a licensed electrician. Attempting it without proper knowledge can lead to safety risks and may violate electrical codes.

Why is a power distribution box necessary?

A distribution box is essential for safely managing and controlling electrical circuits. It provides overload protection and ensures electricity is distributed efficiently.

What does the protection rating of a distribution box mean?

Distribution boxes are assigned an IP (Ingress Protection) rating, which indicates their resistance to dust and water. Ratings range from IP20, offering basic protection, to IP69, which provides maximum protection against dust and water.